China manufacturer CZPT Series Gearbox for Plastic Machinery car gearbox

Product Description

Zlyj Series Gearbox for Plastic machinery

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Technical data

 

Product Name Zlyj Series Gearbox for Plastic machinery
Power 0.12KW~160KW    
Torque 1.4N · m ~ 36600N · m   
Output speed 0.06 ~ 1090r/min
Gear material 20CrMnTi alloy steel
Gear Processing   Grinding finish by HOFLER Grinding Machines
Noise Test Below 65dB
Brand of bearings C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Machining precision of gears 5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 95%~96% (depends on the transmission stage)
Bearing output mode parallel output 
Installation type and output mode Bottom seated type  flange type installation, solid,hollow shaft output.
Input mode Direct motor, shaft input and connecting flange input
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

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Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

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Application: Motor, Machinery, Agricultural Machinery, Industrial Automation Equipment, Chemical Industry
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Customization:
Available

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Customized Request

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Shipping Cost:

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Initial Payment



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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

plastic gearbox

Factors Affecting the Load-Bearing Capacity of a Plastic Gearbox

The load-bearing capacity of a plastic gearbox is influenced by various factors:

  • Material Selection: The choice of plastic material significantly impacts load-bearing capacity, with high-performance plastics offering greater strength and durability.
  • Gear Design: The geometry of gear teeth, such as tooth profile, helix angle, and pressure angle, affects load distribution and carrying capacity.
  • Load Type: Different types of loads, such as radial, axial, or combination loads, influence the gearbox’s ability to withstand forces.
  • Surface Treatment: Surface treatments like reinforcement fibers, coatings, or additives can enhance the material’s load-bearing properties.
  • Temperature and Environment: Operating temperature and environmental conditions impact material properties and overall gearbox performance.
  • Lubrication: Proper lubrication reduces friction and wear, improving load-carrying capabilities.
  • Mounting and Support: The gearbox’s mounting and support structure affect its ability to handle loads without deformation or failure.
  • Dynamic Effects: Factors like shock loads, impact forces, and cyclic loading can impact the gearbox’s fatigue resistance.

Considering these factors during design and application helps determine the load-bearing capacity of a plastic gearbox and ensures its reliable operation within specified limits.

plastic gearbox

Suitability of Plastic Gearboxes for Medical Equipment and Sterilization Requirements

Plastic gearboxes are increasingly being considered for medical equipment due to their unique characteristics that align with sterilization requirements. Here’s how plastic gearboxes are suitable for medical applications:

  • Chemical Resistance: Many plastics used in gearboxes are chemically resistant, making them suitable for exposure to various sterilization methods, such as autoclaving or chemical disinfection.
  • Non-Corrosive: Plastic gearboxes do not corrode or rust, which is crucial for maintaining the integrity and cleanliness of medical equipment during repeated sterilization cycles.
  • Weight and Compactness: Plastic gearboxes are lightweight and compact, making them ideal for portable and handheld medical devices that require easy maneuverability.
  • Design Flexibility: Plastic gearboxes can be designed with intricate shapes and features, allowing for integration into complex medical equipment designs.
  • Low Friction and Noise: Plastic gearboxes often exhibit low friction and noise levels, which is beneficial for medical devices that require smooth and quiet operation.
  • Ease of Cleaning: The smooth surfaces of plastic gearboxes are easy to clean and sterilize, reducing the risk of contamination.

Due to these advantages, plastic gearboxes can play a vital role in medical equipment that requires frequent sterilization, such as surgical tools, diagnostic devices, and patient monitoring equipment.

plastic gearbox

Suitability of Plastic Gearboxes for Industrial and Consumer Applications

Plastic gearboxes offer versatility and are well-suited for both industrial and consumer applications due to their unique properties:

  • Industrial Applications: Plastic gearboxes find applications in various industrial sectors, such as automotive, packaging, food processing, and automation. They are suitable for light to moderate load applications where corrosion resistance, noise reduction, and customization options are important.
  • Consumer Applications: Plastic gearboxes are also widely used in consumer products, including household appliances (e.g., blenders, mixers, washing machines), power tools, garden equipment, and toys. Their lightweight construction, lower noise output, and cost-effectiveness make them popular choices in these applications.

While plastic gearboxes may not be suitable for heavy-duty industrial applications with high torque and load requirements, advances in plastic materials and manufacturing processes have expanded their capabilities, allowing them to handle more demanding tasks than before. Ultimately, the choice between using plastic or metal gearboxes depends on the specific needs and performance criteria of the application.

China manufacturer CZPT Series Gearbox for Plastic Machinery   car gearbox	China manufacturer CZPT Series Gearbox for Plastic Machinery   car gearbox
editor by CX 2024-04-11